A Complete Guide to Tube Filling Machines – Working, Features & Benefits

In the pharmaceutical, cosmetic, and FMCG industries, precision, hygiene, and efficiency are non-negotiable. One of the most critical pieces of equipment that ensures these standards is the tube filling machine. Whether you're packaging ointments, creams, gels, or pastes, the right tube filling solution can significantly enhance your production capabilities. In this guide, we explore the working, features, and benefits of tube filling machines—focusing on the latest innovations from Brothers Pharmamach India Pvt. Ltd., a trusted name in pharmaceutical machinery.

What is a Tube Filling Machine?

A tube filling machine is designed to fill viscous or semi-viscous products into tubes made of plastic, laminate, or aluminum. These machines are widely used for packaging ointments, toothpaste, cosmetic creams, gels, and food pastes. Depending on the production scale and automation needs, manufacturers can choose between semi automatic tube filling and sealing machines or fully automatic tube filling machines.

Working Principle of Tube Filling Machines

• Tube Feeding: Tubes are loaded manually (in semi-automatic models) or automatically (in automatic models) into the machine’s tube holders.
• Tube Orientation: For printed tubes, orientation is done using a photoelectric sensor to align the tube correctly.
• Filling: The product is dispensed into the tube through a nozzle with high accuracy, minimizing wastage.
• Sealing: Depending on the tube material, sealing is done using hot air (for plastic/laminate tubes) or crimping (for aluminum tubes).
• Batch Coding & Trimming: The sealed end is coded with batch details and trimmed for a clean finish.
• Ejection: The filled and sealed tube is ejected onto a discharge tray or conveyor.

Introducing the Latest Tube Filling Solutions from Brothers Pharmamach

Brothers Pharmamach India Pvt. Ltd., headquartered in Ahmedabad, Gujarat, has been at the forefront of pharmaceutical packaging innovation. Their latest range of tube filling machines is engineered for precision, hygiene, and ease of operation.

1. Semi Automatic Tube Filling and Sealing Machine

• Manual tube loading with automatic filling and sealing
• Adjustable filling volume with ±1% accuracy
• Hot air sealing for plastic and laminated tubes
• Compact design with stainless steel construction
• Easy changeover for different tube sizes

2. Automatic Tube Filling Machine

• Automatic tube feeding, orientation, filling, sealing, and ejection
• Output capacity of up to 80 tubes per minute
• PLC-based control with touchscreen HMI
• Servo-driven filling system for consistent dosing
• Integrated batch coding and trimming unit

3. Automatic Tube Filling and Sealing Machine

• Compatible with plastic, laminated, and aluminum tubes
• Dual sealing options: hot air and mechanical crimping
• GMP-compliant design with safety interlocks
• Real-time production monitoring and error diagnostics
• Tool-less changeover for different tube diameters

Key Benefits of Choosing Brothers Pharmamach Tube Filling Machines

• Enhanced Productivity: Continuous filling and sealing reduce downtime and boost production efficiency.
• Superior Accuracy: Advanced servo controls ensure consistent product weight and volume.
• Reduced Human Error: Automation minimizes manual involvement and ensures uniform product quality.
• Cost-Effective Operation: Low maintenance and minimal wastage make these machines highly economical.
• Adaptability: Suitable for multiple industries such as pharmaceuticals, food, cosmetics, and chemicals.

Why Choose Brothers Pharmamach India Pvt. Ltd.?

With decades of expertise in the packaging machinery industry, Brothers Pharmamach India Pvt. Ltd. stands out for its quality engineering, technological excellence, and customer-focused solutions. The company’s Tube Filling Machines are designed to meet international standards, delivering high performance, durability, and reliability. Their machines are used by leading pharmaceutical and cosmetic manufacturers across India and overseas.